Process control systems with PCS7

As an expert in the field of industrial automation, Kontron AIS GmbH offers you services for the implementation, extension or maintenance of a process control system with PCS7 from Siemens. The Simatic PCS7 process control system can handle the complete process automation including all (pre- and downstream) processes. It connects the individual data concentrators of your plants across the board. This enables sensors, systems and controls to be centrally controlled and monitored. This control system is scalable and can be extended to any desired range of machine and data points.

In addition to PCS7 services, Kontron AIS is a full-service provider for complete solutions in the TIA environment incl. PLC programming and visualization using WinCC. The requirements may be applications in the GMP (Good Manufacturing Practice) environment or in production environments designed to comply with ISO 13849 or ISO 26262 (functional safety). In addition to the PCS7 solution from Siemens, Kontron AIS also offers other PLC and SCADA solutions for alternative platforms, such as Beckhoff, Bosch, B&R, Omron and Schneider. Furthermore, system landscapes of different platforms can also be integrated into process automation - all from a single source from Kontron AIS GmbH.

Benefit from our experience in a variety of PCS7 projects and the full-service guiding principle of Kontron AIS.


Industries with successful projects with PCS7

Projects implemented in the PCS7 environment are at home in a wide range of industries. In these industries, we have references on various topics and are constantly expanding our know-how.

Gas and chemical systems

 

Gas and chemical systems

  • connection of new chemical systems,
  • Integrate S5 to S7 retrofits
  • System maintenance
  • Support during the maintenance phases

 

Water and waste water

 

Water and waste water

  • connection of new chemical systems,
  • Integrate S5 to S7 retrofits
  • System maintenance
  • Support during the maintenance phases
Pharmaceutical industry

 

Pharmaceutical industry

  • GMP
  • Specify
  • Documenting

 

Chemical industry

 

Chemical industry

  • Monitoring of processes
  • System maintenance
  • Support during the maintenance phases
Research

 

Research

  • Maintenance of complex systems
  • Expansion of mature systems
Industrial ventilation technology

 

Industrial ventilation technology

  • Monitoring of energy supply (Smart Grid)
  • Control of the Graumene

Our services for your PCS7 project

at a glance

 

  • Consulting and specification services as well as selection and evaluation of components
  • Pre-simulation with SIMIT or WinMOD
  • System analyses and optimizations
  • User/developer training for the optimal distribution of knowledge in your team
  • Documentation for a sustainable continuation of your systems after migration
  • long-term support and maintenance of the process systems
  • Project planning and coordination
  • 24/7 support
  • Commissioning, construction supervision, follow-up
  • Connection to ERP systems
  • Networking of installations
  • Optimization of process engineering process plants, controller optimization
  • We are a 160-man team with our own testing department and 30 years of experience and know-how.
  • „Thanks to our specialists and long-standing know-how, we are able to implement solutions in a wide range of industries. For me as a team leader, in addition to the actual solution for our customers, a partnership-based collaboration is always in the focus.“


    Nick Weichert
    Senior Manager Business Unit,
    Kontron AIS GmbH


Our experiences

  • Team of experts with extensive project experience in the PLC environment. Team of highly trained PCS7 developers
  • 45 improved operating concepts per year
  • 100 successful projects per year
  • 50 production shutdowns prevented by our team’s ad-hoc operations
  • Preserved 30 systems from disconnection of the hardware
  • monthly maintenance on different systems
  • 20 maintenance phases with different customers per year
  • Planning experience for defined shutdown windows/maintenance phases
  • 1 contact person for you and your project, backed up by an experienced team

In the field of PCS7 project planning, we have extensive experience in the above-mentioned industries and were able to implement successful migrations and PLC projects for Infineon Technologies, Jowat Klebstoffe GmbH, Air Liquide Electronics GmbH and Puerstinger High Purity Systems, among others. On our reference page you will get a comprehensive insight into the projects we have implemented for our customers.


Individuality for your project

As an independent company, we advise you comprehensively with the solution that suits you. You will receive a solution tailored to your security, production and availability requirements. It is irrelevant for the implementation in your production whether you plan the implementation in the current operation or in short maintenance phases. We would be happy to advise you on this beforehand.

For smaller systems, a SCADA solution for visualization may be the ideal solution for you. Let our team advise you.

In addition to the PLC, SCADA and process control systems, Kontron AIS can also provide customized and individual solution concepts from its own product portfolio for your project.

FabEagle®LC - Process control system as an intelligent head in your production with further solutions from the production family of FabEagle.

FabEagle®MES - software framework for scalable production control and monitoring

FabEagle®Connect - configurable connectivity of interfaces in manufacturing and IT

FabEagle®Monitoring - factory-wide monitoring system for transparency and efficiency

 


EquipmentCloud® - IoT solution for capturing and monitoring machine data. The digital service solution for mechanical and plant engineering

All facts at a glance

  • Complete automation including upstream and downstream processes
  • 20 years of experience in PCS7 projects
  • 24/7 Support
  • Experience with defined shutdown windows/maintenance phases
  • Extensive knowledge based on ISO 13849 & ISO 26262
  • alternative platforms such as Beckhoff, Bosch, B&R, Omron, Schneider
  • Industries: Chemicals, Gas, Water and Wastewater, Pharmaceuticals, Research & Industrial Ventilation

Your contact person

Roman Olwig

Sales Manager

Fon: +49 (0) 351 2166 1592

 

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References


Only in a trustful and cooperative cooperation with our customers is the successful realization of challenging projects possible. At this point we show you a selection of implemented projects.